Case Studies

At RenQuip, we take pride in delivering innovative and bespoke engineering solutions tailored to meet the unique challenges of our clients.

Our case studies highlight real-world examples of how we’ve addressed complex requirements with precision and efficiency. From urgent manual solutions to engineered-to-order systems, each project showcases our commitment to problem-solving, innovation, and customer satisfaction.

Explore how we transform challenges into opportunities, ensuring excellence in every solution we provide.

Case Study: RHINO-24PLR

In March 2026, RenQuip launched its most powerful alignment tool to date – the RHINO-24P.
Just weeks later, as we approached the end of April, that same innovation would become the foundation for something new. This is how the RHINO-24PLR was born.

At the end of March, an enquiry was received from our distributor in Holland on behalf of a key customer, requesting four RHINO-24P tools. A quotation and standard lead time were issued promptly. However, as the project progressed, it became clear that the standard RHINO-24P configuration would not fit within the physical constraints of the application.

With the tower construction already mobilising, RenQuip was provided with detailed drawings and a critical update – the tools were required on-site within four weeks. At this stage, a conventional redesign was not an option. The original solution was no longer viable, yet the timeline could not move.

Rather than stepping back, RenQuip worked in close partnership with the customer to find a way forward. Our engineering team immediately reviewed the drawings and explored multiple configurations, balancing geometry, load capability, and safety. The solution was not simply to modify a tool, but to develop one that would perform reliably in the application while remaining practical and commercially viable.

It was determined that the only feasible route within the timeframe was to adapt the RHINO-24P with a longer wing and extended drop leg to achieve the required reach. This introduced a significant engineering challenge – the increased moment load on the tool body. To address this, the hydraulic system was carefully downrated, ensuring the tool maintained full operational integrity under the revised conditions.

From that point forward, the project moved at an exceptional pace. Design, validation, and manufacturing were compressed into just three weeks – a process that would typically span months. Throughout this period, RenQuip maintained constant communication with the customer, refining the solution to ensure it not only met the immediate requirement but could also serve as a repeatable, scalable product.

The final week was dedicated to coating, finishing, assembly, and preparation for dispatch. Despite the complexity and the bespoke nature of the solution, all four tools were completed and delivered within the original four-week deadline.

What began as a challenge – where the standard RHINO-24P could not be used – became an opportunity. Through collaboration, engineering agility, and a relentless focus on delivery, RenQuip not only met the customer’s critical turnaround but also developed a new, commercially viable addition to its flange alignment range.

The result is the RHINO-24PLR – a tool born from real-world demand, engineered under pressure, and proven in the field within just four weeks.

RHINO-24PLR Hydraulic flange alignment tool

Case Study: AT4-1.8K

What was the requirement:
A customer required a flange alignment tool with a hook pin capable of fitting a flange fitted with M15 bolts, meaning the  hook pin diameter needed to be 15mm.

What was the solution:
An AT4K Mechanical Flange Alignment Tool was modified by reducing its hook pin diameter down from 22mm to 15mm allowing it to fit the smaller diameter flange’s M15 bolt holes whole still producing a maximum reaction alignment force of 18kN when a torque of 30Nm (22ft.Lb) is applied to the tool.

Case Study: Engineered to Order (ETO) Torque Multiplier Kit

What was the requirement:
The client approached RenQuip with an urgent requirement for a fully manual torquing solution capable of achieving 2614Nm on a clamp fitted with 2” studs, within a highly restricted access area. Due to the confined working environment, conventional hydraulic or powered tooling options were either impractical or unable to be deployed safely and effectively, creating the need for a more specialised approach that could still deliver the required torque load with complete reliability and control.

In addition to overcoming the physical access limitations, the client also required the solution to improve overall operational efficiency during the tightening process. A key challenge was preventing the opposing nuts from rotating while torque was being applied to the other side of the clamp, as this could lead to inconsistent loading, increased setup time, and additional manual intervention. To address this, the proposed solution needed to incorporate a dedicated reaction or restraint device capable of spanning across three nuts simultaneously, securely holding them in position and preventing unwanted movement during torquing operations.

What was the solution:
By combining a high-capacity manual torquing arrangement with a multi-nut restraint system, we provided the client with a practical, safe, and efficient solution that could be deployed within the access constraints of the site while maintaining accurate and controlled bolt loading.

Two Kits containing:
1 x Custom RenQuip Carry Case c/w CNC Foam Insert
1 x Norbar HT4AWUR, 3000Nm Torque Multiplier
1 x Norbar Pro 200Nm Manual Torque Wrench
1 x 3+1/8” Impact Socket 1” drive c/w Retaining clip
1 x RenQuip bespoke back-up ring c/w locking and jacking screw
1 x spanner for jacking screws
1 x hex key for locking screw
1 x System specific calibration certificate